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Intelligent and high-precision injection in parallel, Single Image Dual Scale Bearing Grease Capping Machine promotes the upgrade of bearing manufacturing

In the traditional grease injection process, the precise control of the injection amount is often affected by manual operation errors, equipment accuracy and production environment, resulting in inconsistency in grease injection. This inconsistency will affect the lubrication effect of the bearing and may even cause premature damage or failure of the equipment. Therefore, improving the accuracy of grease injection has become one of the major challenges in the bearing manufacturing process.
The Single Image Dual Scale Bearing Grease Capping Machine uses a high-precision electronic scale system to turn this challenge into an opportunity. The system uses precise weighing technology to control the grease injection amount of each bearing in real time to ensure that the grease amount of each batch of products meets strict quality standards. Especially in terms of injection error control, the system can keep the error within **+0.05g**, which is much better than traditional manual oiling or other mechanical equipment.
This improvement in accuracy effectively ensures that each bearing is accurately lubricated, prevents lubrication failure or bearing damage caused by too much or too little grease, and further improves the stability and consistency of the production process. Whether it is mass production or customized small batch production, Single Image Dual Scale Bearing Grease Capping Machine can provide customers with high-quality products to meet the strict requirements of different industries for precision oiling.

One of the key technologies for precision oiling is the electronic scale system. The high-precision electronic scale system of the Single Image Dual Scale Bearing Grease Capping Machine can monitor the grease injection amount of each bearing in real time and make precise adjustments through the intelligent control system. The weighing sensor in the equipment has extremely high sensitivity, and even the slightest grease change can be accurately captured and fed back to the control system in real time to ensure that each bearing can get standardized grease injection. Compared with the traditional mechanical oiling method, the electronic scale system of the Single Image Dual Scale Bearing Grease Capping Machine can complete accurate weighing and adjustment in a short time, ensuring the efficiency and stability of the oiling process. This move improves production efficiency, effectively avoids unqualified products caused by excessive errors, and reduces the cost of rework and waste caused by quality problems.
The high-precision electronic scale system of the equipment also has a self-calibration function. Through the automatic calibration mechanism, the equipment can automatically check the accuracy of the weighing system before each production task and make necessary adjustments to ensure that the system can still maintain high-precision working conditions after long-term operation. The addition of this function greatly improves the reliability and stability of the equipment and reduces the impact of manual intervention on the production process.

The high-precision electronic scale system of the Single Image Dual Scale Bearing Grease Capping Machine ensures the accuracy of grease injection, and is closely integrated with the intelligent automatic control system, making the entire production process more efficient and stable. The built-in automatic control module of the equipment can receive data feedback from the electronic scale system in real time and adjust the grease injection amount according to actual needs. Through precise automatic adjustment, the system can ensure that the grease injection of each bearing reaches the optimal state.
The equipment uses advanced fiber optic sensors and linear resistance technology to accurately detect whether the grease injection amount of each bearing meets the predetermined standard. Once any unqualified grease injection is found, the system will immediately remind the operator through the alarm device to ensure that unqualified products will not enter the next production link.
Automated intelligent control allows the Single Image Dual Scale Bearing Grease Capping Machine to greatly improve the efficiency of the production line. The equipment can meet the high-efficiency needs of large-scale production, and can also operate stably under the production mode of multiple varieties and small batches, which greatly improves the flexibility and adaptability of production. This high-precision oiling process enables enterprises to respond quickly to market changes and meet customers' personalized customization needs.

With the advancement of Industry 4.0, data management has become an important trend in modern manufacturing. In this context, the Single Image Dual Scale Bearing Grease Capping Machine integrates data management functions into the equipment design, and provides strong support for the optimization of the production process and quality traceability by collecting the oiling data of each bearing in real time.
The electronic scale system of the equipment can monitor the grease injection amount in real time and generate detailed production data reports. These data provide operators with real-time production information, help them make timely adjustments in the production process, and provide a reliable basis for later quality traceability. If problems occur in the production process, the relevant data can serve as the basis for quality traceability, helping enterprises analyze the root causes of the problems and take effective measures to rectify them.


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